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Lean Plant Design · Gate G1
A layout that is simulated before it's built.
We use SLP, future-state VSM, cells and supermarkets, and compare three layout alternatives with a lightweight digital twin and measurable KPIs before moving a single machine.
What's included
- Survey of process, volumes and product mix
- Current- and future-state VSM
- Relationship chart (SLP) and block layout
- Three alternatives evaluated with discrete-event simulation
- Material, people and vehicle flows without crossings
- Plant 2030 stress test: 40-hour week and +30% demand
Deliverables
- Detailed CAD layout
- Lightweight digital twin
- Before-and-after KPI dashboard
- Phased implementation plan
Built for
- New plant at the conceptual stage
- New line or model change
- Warehouses and distribution centers
Frequently asked questions
What software do you use for simulation?
We use discrete-event simulation and 3D modeling. We pick the tool based on project size, and the deliverable is software-independent.
Does the layout comply with NOM-006 and ergonomics?
Yes. Each alternative is evaluated against NOM-006-STPS, NOM-036-1-STPS and the Seating Law before it is selected.
Does it work for a plant that is already running?
Yes. In that case it is combined with our Expansion & Brownfield service to implement in phases.
Book an assessment
Book a free initial assessment.
Tell us what you plan to produce, how much and when. We reply within one business day.